An Overview Of Carbon Brushes, Their Application & Replacement

Since the last couple of years, there is a great buzz around Carbon Brushes or Evolution Brushes. These kinds of electric brushes have attracted millions of eyeballs globally, all for some good reasons of course. It is because these brushes are used in the motors of millions of garden and home appliances, across several makes and models for conducting electrical movement in between the appliance. Below, we have offered you a quick and basic guide about electric brushes which will help to know what a carbon brush is, when you need to replace it, and how it can be fixed via DIY tricks.

Carbon Brushes At A Glance 

These types of products are designed to conduct electric current between the moving components and motionless wiring for ensuring proper functioning of the device. You can find these elements to be located close to the rotating streak of engines in the household appliances. In the fullness of time, the scratch and abrasion attributable to the functioning of the moving parts produce the replacement needs for the brushes and you need to get a new one for carrying out this process.

Application of Electric Brushes

Household:

Carbon brush is one of the most common components used in the household appliances like gardening tools, power tools, and office equipment. Products like hair and hand dryers, vacuum cleaner turbines, washing machines, and drying machines also have these components for conducting electricity in between the appliance.

Automobile:

These components are evident in various applications of the automobile industry. Cars and other vehicles hold small and supplementary Einhell Carbon Brushes for starters, DC motors, and alternators and is responsible for converting mechanical energy to electrical power. In most of the passenger vehicles, trucks, motorcycles, and oil- and diesel-fueled sedans, carbon brushes can be found.

Industrial:

Industrial carbon brushes are different from automobile and household products. In industries, such components are used in the large commutator devices and conduct electric power between the external circuit and rotor, where the current is periodically reversed. Right from AC and DC motors and traction motors to slipping rotors, windmills, turbo generators, hydropower stations, and steel industry, cement and paper mills, the application of industrial carbon brushes can be noticed.

Replacement Needs

Excessive vibration of the moving parts generally lessens the quality of the carbon brush or commutator or Titan Brushes and therefore affecting the overall performance of your appliance. Such vibration can be attributable to various reasons like:

●       Poor balancing of machines

●       Defective bearings

●       Incorrect alignment

●       Poor quality or deformed commuter

●       Distorted external components like coupling, gears, drive equipment

●       Fluctuating or extremely high friction caused by the unsuitable grade of carbon brush

●       Toxin or polluted atmosphere

●       Insufficient unevenness or glazed surface

Smart Tips For Replacement

Always get the suitable and correct carbon brush for your electrical device. Make sure to use the model number of your appliance to find the right one. With the right model number, you can easily find suitable make and model of Carbon or Evolution or Einhell Carbon Brushes or Titan Brushes for your device.