A
carbon brush is a sliding contact, which is used to transmit
electrical current from a static to a rotating part in a motor or
generator, and in DC machines. This ensures a spark-free commutation.
Choice of brush plays a major role in the performance of the rotating
machine.
Implementation of carbon brush
It
is fitted in a brush holder designed to hold in an appropriate
position and allow the brush to run on the surface of the commutator
or slip ring (collector) to transfer electricity at an optimized
performance.
Operating parameters
Carbon
brushes work in three parameters, namely: mechanical, electrical and
physical/chemical. Brushes made with high copper performs well with
very low voltages and high electricity, whereas, brushes made with
high carbon content performs well in high voltage and low
electricity. Dense carbon brushes with low friction and low contact
drop operate with very low losses and high electricity.
Various brush material grades
There
are two major grades of brushes, including: electrographite and metal
graphite. Electrographite are used for commutation and
collection of biggest range of applications on DC drives and AC
rings. Metal graphite brushes are used for collecting of low voltage
application on low voltage or collection of high current.
Few tips on safety measures
It
is essential that basic safety measures are observed. For example,
ensure the machine is fully isolated before any work commences.
Safety precautions and face masks should be used when bedding
brushes.
Conclusion
Using carbon brushes, you can increase the lifespan of machines. They
also act as self-lubricators. Search for workzone
carbon brushes for use in electric motors,
power tools and so on. For power tools drills, grinders, sanders,
planers, multitools, and other power tools, you can use JCB
carbon brushes.
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